By engineers, for engineers.


Stafl Systems is engineering a clean energy future by providing industry-leading lithium-ion battery management, systems architecture, and energy storage solutions.

Cutting Edge Lithium‑Ion Battery Systems Solutions


Marine

Industrial

Aerospace

Mining

Automotive

Robotics

Our team has tools in-house to offer rapid prototype fabrication, circuit board assembly and battery pack manufacturing.
 

  • FIVE-AXIS CNC
  • 3D PRINTING IN SLA / FDM
  • 48V BATTERY PACK TESTER1000V 60KW BI-DIRECTIONAL DC POWER SUPPLY
  • TEMPERATURE & ENVIRONMENTAL TEST CHAMBERS
  • 1000W IPG LASER WELDER
  • SMT LINE WITH CONFORMAL COATING

 

Facilities & Capabilities

In-house resources to quickly move projects forward

 

Integrated Product Family & Powertrain Design

All-in-one battery system architectures

         
Vehicle Control Unit
 
Battery Management
System
 
Battery Pack
 
Fleet Management
& Telematics
Stafl Systems engineers design and assemble a fully integrated and expanding ecosystem of products.
Stafl Systems products enable our engineers to design and assemble powertrains with best-in-class efficiency and reliability.

 

From electric supercars to aircraft, submersibles, and mining equipment, we can design a system from the ground up or work with existing elements to create a functional vehicle using the latest powertrain technology.

Stafl Systems’ engineers leverage sophisticated IP and internal reference designs to help create vehicles that are clean, safe and reliable.

Vehicle & Stationary Systems Integration

Solutions to fit any form factor

Stafl Systems' electrical and embedded software engineers help customers build innovative vehicles, consumer electronics and equipment by designing complex electronics, microcontrollers and PCBAs.

They are an integral part of nearly all of our projects, with expertise in vehicle controls, BMS algorithms, and vehicle & power systems integration.

 

Electrical & Embedded Software Engineering

Integrated teams across engineering disciplines

Cell manufacturers can sometimes be a little optimistic about cell performance data. Stafl Systems has specific testing capabilities to run cells and battery packs through trials, quickly identifying any potential safety issues.

 

Advanced Energy Storage Testing

Real-world tests to verify performance

 Cell Testing

To refine our BMS algorithms, Stafl Systems submits battery cells to accelerated charge and discharge cycles where we vary the ambient temperature and collect specific cell performance data. This is then logged and analyzed to provide a clear picture of a cell’s true performance.

  Cell testing can take up to two weeks

 Battery Pack Testing

Stafl Systems works with engineering teams to understand thermal management and quickly identify any potential safety issues, and to identify whether a pack is using a true passively-propagation resistant (PPR) design.

Stafl Systems offers experience design and mechanical engineering services to accelerate product development and improve end user experience.

Vertical Integration, Streamlined Service

Experience Design

Beauty in form and function

Stafl Systems' in-house UX, industrial and visual designers work with customers to turn ideas into reality. An initial discussion is followed by various stages of concept ideation and refinement leading to final CAD designs and prototyping.

Our team has designed vehicles, consumer electronics and digital user interfaces that are stylish, intuitive and functional.

 

Stafl Systems' mechanical engineers are well versed in battery technology, product design and thermal management, capable of designing and building fully custom assemblies for clients.

Working alongside electrical, software and industrial design engineers allows for seamless integration of mechanical and electrical components and creates the best solutions for our clients.

 

Mechanical Engineering

Direct mechanical integration with electrical and systems engineers

 

Additional Client Services

Optimize your project with added support

 Rapid Prototyping

Stafl Systems offers rapid prototyping services to clients as needed, helping bring new projects to life quickly and accelerating the test and evaluation phases. The equipment in the Stafl Systems workshop and engineering labs allows engineers to produce new designs in-house, without needing to wait for custom parts to be produced.

 Systems Evaluation

Our expert engineers are often requested to conduct evaluations of existing or proposed systems and to offer feedback. Based on this analysis, clients can have a better understanding of the scope required for a larger project or simply receive feedback on existing designs to produce better products moving forward, with or without Stafl Systems' assistance.

  Service charged on an hourly basis

 Marketing Integration

Advanced technology often requires additional support for a company’s marketing team to describe and ultimately sell new products. Stafl Systems' trained public relations and marketing professionals work directly with marketing teams to understand and talk about technology advancements and user feedback, utilizing language and messages appropriate for final end-user audiences.


Ready to collaborate?

Are you excited to start a project? Would you appreciate more information about our products and services? Our team is here to help.

Get in Touch 
  Insights Video Series
Have you ever wanted to know how a BMS works? Or how lithium-ion batter packs can be used safely in different applications? Our team discusses these topics and more in our Insights video series.
  Careers at Stafl Systems
Are you looking to join a team where your designs can be found in the latest automotive, aerospace, and consumer electronics spaces?

 

Have you ever wanted to know how a BMS works? Or how lithium-ion battery packs can be used safely in different applications? Erik Stafl, President of Stafl Systems, discusses these topics and more in our Insights video series.   

Stafl Systems
Insights Video Series

 

Stafl Systems solves the most difficult challenges of the modern era of electric and hybrid-electric vehicles. Since 2010, our team has helped the top firms in the industry push the boundaries of technology and performance.

ENGINEERING A CLEAN ENERGY FUTURE

 

Are you interested in joining a culture by engineers, for engineers? At Stafl Systems we empower our team members to get creative and be directly involved in making impactful decisions.

CAREERS AT STAFL SYSTEMS